When Buffers Bite Back: Teaching AI to Respect Pallets in Flexible Job Shops
Opening — Why this matters now Manufacturing optimization papers love clean assumptions. Infinite buffers. Perfect material availability. No awkward physical constraints. Reality, of course, is less cooperative. In high-mix production environments—think steel plate processing or complex part sorting—buffer zones are limited and pallets are not philosophically flexible. Each pallet can only host parts of the same category. When a new category appears and no empty pallet is available, something must move. That “something” is time. ...